TIAGO

1.05L REVOTORQ ENGINE

CONTENTS

1. GENERAL INFORMATION ................................................................................................... 1

A ENGINE INTRODUCTION.................................................................................................................... 1

B TECHNICAL SPECIFICATION ............................................................................................................. 2

C SPECIAL TOOLS.................................................................................................................................. 3

D ASSEMBLY CLEARANCES ................................................................................................................. 7

E RECOMMENDED LUBRICANTS AND FLUID CAPACITIES............................................................... 8

F SERVICE SCHEDULE.......................................................................................................................... 9

3.2. TROUBLESHOOTING ........................................................................................................ 10

3.3. CONSTRUCTIONAL AND SERVICE DETAILS.................................................................. 18

A ENGINE MOUNTING SYSTEM.......................................................................................................... 18

B CYLINDER HEAD AND COVER ........................................................................................................ 20

C LUBRICATION SYSTEM .................................................................................................................... 22

D ENGINE .............................................................................................................................................. 24

E OIL SUMP ........................................................................................................................................... 26

F CYLINDER HEAD ............................................................................................................................... 28

G SPECIAL INSTALLATION .................................................................................................................. 30

H EXHAUST SYSTEM ........................................................................................................................... 32

I INTAKE SYSTEM ............................................................................................................................... 34

J ENGINE SUSPENSION...................................................................................................................... 36

K MOVING PARTS................................................................................................................................. 38

L ENGINE TIMING................................................................................................................................. 40

M FUEL INJECTION EQUIPMENT ........................................................................................................ 42

3.4. ENGINE TESTS AND MAINTENANCE............................................................................... 44

A PRELIMINARY INSPECTION............................................................................................................. 44

B ENGINE TESTS.................................................................................................................................. 44

C REGULAR MAINTENANCE

.................................................................................................. 44

i ENGINE OIL AND FILTER CHANGE ............................................................................................ 48

ii ENGINE COOLANT REPLACEMENT........................................................................................... 49