NANO

DRIVETRAIN

381

DRIVETRAIN

SHIFTER SHAFT AND SHIFTER FORK

A. DISMANTLING

1 Position the first and second gear shifter shaft

assembly in a bench vice and remove the Dowel

pin and separate the shifter dog from the

assembly.

2 Similarly, dismantle the third and fourth gear shifter

shaft assembly and the reverse shifter shaft

assembly.

3 Dismantle the reverse gear shifter bracket by

unscrewing and removing thePivot (01), and flange

nut (02).

4 Remove the Reverse idler shifter finger (03) and

remove the detent assembly (04).

B. ASSEMBLY

1. Assemble the first and second gear shifter by

placing the shifter fork on its flat surface.

2. Insert the first and second gear shifter shaft such

that the shaft end closer to the slot goes into the

fork first as shown in the fig.

3. Then fit the dowel (spiral) pin such that it does

not protrude out from both ends by holding the

fork and shaft assembly in a vice and using a

suitable drift.

4. Assemble the third and fourth gear shifter by

placing the shifter fork in a flat surface.

5. Insert the shaft such that the slot goes into the

fork first followed by the groove.