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ENGINE 273 MPFI
CAUTION
A small amount of fuel may be released after fuel
hose is disconnected. To avoid the chance of
accident, cover hose and pipe disconnected with a
shop cloth.
Replace the filter element regularly at recommended
service intervals.
Fitment Procedure
:
1. Assemble filter. The arrow stamped on the outer
case of the filter indicates the fuel flow direction.
Fuel Hoses and lines
To avoid damage to the vapour hoses while
disconnecting slide back the clamps then twist
the lines as you pull.
Disconnect quick fix connectors by pressing the
two tabs.
Inspection:
1. Visually check all hoses and pipes connected via
clamp/quick fix couplings for leaks, loose
connections, deterioration or damage, hose crack
etc. Replace if necessary.
2. Make sure that all clamps are secure.
3. If the pipe clamps / quick fix connectors found
deformed, bent or broken, replace with new one.
Assembly:
1. Do not tighten the clamps used on breather hose /
filler hose excessively to avoid damage to hoses.
Use suitable tool for fitment of clamp.
2. Fuel hoses to fuel pipe connections vary for each
type of pipe. Necessary care to be taken to connect
and clamp each hose correctly.
3. Ensure that quick fix connectors are fitted properly
on to pipe & filter.
4. Do not kink or twist hose / pipe when they are
routed.
5. Install fuel filler hose after fuel tank has been
mounted in place on vehicle otherwise this may
leads to leakage of fuel around hose connections.
NOTE
2. Connect inlet hose, outlet hose to filter. Ensure
that quick fix connectors are fitted properly.
3. Connect negative battery terminal.
4. With engine ‘OFF’ condition and ignition switch
‘ON’ check for fuel leakage.
5. Start engine and check each joint of fuel system
for leakage. Rectify if necessary.
Fuel Filler Cap
Removal / Inspection:
1. Remove fuel filler cap.
2. Check O ring for even filler neck imprint.
3. Check O ring for any deterioration or any damage.
If found damaged replace fuel filler cap.
In case of fuel filler cap, replacement to be done
with correct approved and recommended cap.
CAUTION
FUELFILTERREPLACEMENT
Inspection:
a) Release the fuel system pressure.(Refer Fuel
System)
b) Position the car on two post lift.
c) Install pressure gauge having a range of 0-10 bar
at the delivery port.
d) Connect fuel pump connectors.
e) Run engine at idle condition.
f ) Check fuel pressure on gauge. It should be min.
3.5 bar.
If it is less than 3.5 bar, replace filter and retest.
Removal Procedure
:
1. Ref. Procedure as mentioned above from (a) to (b).
2. Place fuel container under fuel filter.
3. Disconnect inlet and outlet fuel lines from fuel filter.
Remove fuel filter from clamp.Collect fuel emerging
during the operation in suitable container.