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BRAKES
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9. After the bleeding sequence is completed
remove the bleed tube and place the dust cap
on the bleed screw.
10.Ensure that the bleed screw is tightened to the
recommended torque.
11.Ensure “MAX” level after complete bleeding.
12.Clean the filter in bottle if necessary.
13.Place filter and cap to the reservoir.
NOTE
•
If the bleeding of any caliper continues without
success for a considerable time, then tighten
the bleed screw after each downward stroke of
the pedal, allowing the pedal to return back.
•
After the bleeding is done check for any leaks
in the bleed screw by applying the brake pedal
hard.
FOR NON ABS VEHICLE
1. For manual bleeding, complete the bleeding
first and then do fitment of LSPV control
spring to axle bracket. This is to facilitate
development of more pressure to rear circuit
while bleeding.
Following is the recommended
Manual Bleeding
sequence for the Non-ABS vehicle.
•
Bleeding of Rear Left Brake
(1)
•
Bleeding of Rear Right Brake
(2)
•
Bleeding of LSPV
(3)
•
Bleeding of Front Left Brake
(4)
•
Bleeding of Front Right Brake
(5)
B. ABS SECONDARY CIRCUIT BLEEDING
PROCEDURE
(USING DIAGNOSTIC TOOL)
The secondary circuit bleeding has to be done
only for ABS vehicles and only for the below
mentioned specific cases.
a. If the customer has not changed the brake fluid
for 5 years or more.
b. If the brake pedal becomes spongy after ABS
intervention/operation.
! CAUTION
•
Do not spill brake fluid on the vehicle, it may
damage the paint, if the brake fluid does
contact the paint, wash it off immediately with
water.
•
Make sure no dirt or other foreign matter is
allowed to contaminate the brake fluid.
NOTE
•
Always use the brake fluid recommended in
the specification list.
•
Do not reuse the drained fluid.
•
Entire bleeding operation should be done with
ENGINE ON (running).
•
The reservoir on the master cylinder must be
at the Max (upper) level market the start of
bleeding procedure and checked after bleeding
each brake caliper and have to be topped up
as required.
1. Bleed the brake fluid manually as mentioned in
the previous procedure “Brake Bleeding
Procedure”.
2. Connect the Diagnostic tool and select “Repair
Bleed” in the ABS ECU section of the tool.
3. Open the bonnet.
4. Open the reservoir cap and pour brake fluid till
the lower edge of the filler neck.
5. Connect the bleed tube to the rear left caliper
bleed screw and place the other end
submerged in a transparent container
containing sufficient brake fluid.