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BRAKES

14

24

Set ScrewW/Cyl. Assy

25

Dust Cover

26

Piston

27

Cup Seal

28

Seal Retainer

29

Spring

30

Wheel Cylinder Body

31

Bleed Screw

32

Dust Cap

33

Gasket

34

Adaptor

35

Grommet

36

Grommet Hand Brake Lever

REAR DRUM BRAKES

CONSTRUCTION AND WORKING

This brake is designed for use on rear wheels and

is equally efficient in both forward and reverse

direction of movement. A mechanical lever

mechanism is incorporated for normal hand brake

operation. The feature of this brake is that the

brake shoe adjustment takes place automatically

when the service brake is applied.

The leading and trailing shoes are connected at

one end by a two-piston wheel cylinder and an

adjuster assembly. The adjuster assembly

consists of a male and female pushrod with an

adjuster nut operated by a pawl.

Coupled on the trailing shoe is a hand brake lever

which pivots on a pin at the wheel cylinder end of

the shoe.

A spring dowel fitted at the leading shoe provides

a pivot for the pawl lever, which is retained in

position by a spring hooked on to the web. The

hand brake cable passes through a hole in the

back plate, and the slotted cable end fits in the

end of the hand brake lever. When the handbrake

is applied, the cable pulls the lever and this

movement is transferred via the adjuster

assembly to the shoes, which moves outwards

onto the drum. When the foot brake is operated,

both the shoes are pushed on to the drum by the

wheel cylinder pistons. As the shoe linings wear,

the outward movement of the shoes exceeds a

predetermined amount and the pawl pivots on the

spring dowel to rotate the adjuster nut. This action

lengthens the adjuster assembly sufficiently to

reduce the clearance between the brake shoes

and drum to the desired minimum. The

adjustment is repeated, whenever necessary,

according to the rate of lining wear.

THERMO CLIP :

The rear brake is provided with 'THERMO CLIP'.

Thermo clip is a Bimetallic spring that opens to

expand the adjuster length during exposure to

higher temperature and prevents over adjustment

due to thermal expansion of brake drum.

Thermoclip comes into action above 150 degree

Celsius. approx. Increase in brake & drum

temperature will cause opening of thermo clip.

Above 150 deg. C temperature and at 'BRAKE

ON' condition, opening of thermo clip prevents the

adjuster lever movement. Hence over adjustment,

contributed due to drums thermal expansion, does

not take place.