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STORME 400NM

SR

NO

DTC

FTB

DESCRIPTION

CAUSES

EFFECT ON VEHICLE

CHECK

POINTS

CORRECTIVE ACTION

MIL

STATUS

CEL

99

P0403

4B

Over temperature

EMS ECU detects this fault if the

following condition is true:-

1.

Over temperature fault on the

actuator drive is set.

EMS ECU takes following recovery

actions:~

1.

Disables the AMF sensor learning.

2.

Disables the AMF plausibility test.

3.

Disables cruise control function.

4.

Disables EGR control and close

EGR valve.

5.

Disables EGR valve supply =>

EGR valve probably closed.

6.

Applies Forced EGR closing by

applying negative PWM.

7.

Applies reduce torque mode:(80%

of torque).

8.

Disable SPC (Speed Pilot Control)

strategy, no more SPC trim

update~9.

1.

Check whether EMS ECU pins A83 & A84 are short circuited

across/Short circuited to Battery/Short circuited to ground. If

so, then rectify the wiring harness connections.

2.

Visually check the device for mechanical damage; Incase of

mechanical damage replace EGR actuator.

3.

Remove the Actuator, Check the resistance across the actuator

positive and negative terminals, if the resistance is not in

design specified range (3 ohms) then replace EGR actuator.

4.

Check ECU pins for any damage.

5.

If problem still persists then change Motorized EGR valve.

6.

If problem still persists then replace ECU.

ON

OFF

100

P0405

14

Circuit Short to Ground or

open~

ECU detects Exhaust Gas Recirculation

Sensor “A” Circuit Low fault if the EGR

Feedback position information signal is

crossed the minimum valid raw EGR

sensor value due to the sensor signal

pin of EMS ECU is short circuited to

ground/open circuited from wiring

harness connections.

EMS ECU takes following recovery

actions:~

1.

Disables the AMF sensor learning.

2.

Disables the AMF plausibility test.

3.

Disables cruise control function.

4.

Disables EGR control and close

EGR valve.

5.

Disables EGR valve supply =>

EGR valve probably closed.

6.

Applies Forced EGR closing by

applying negative PWM.

7.

Applies reduce torque mode:(80%

of torque).

8.

Disable SPC (Speed Pilot Control)

strategy, no more SPC trim

update.

1.

Check the continuity between the EMS ECU pins A65, A16,

A20 and the motorized EGR actuator connector pins 3, 5 & 4.

Rectify if any issues found. Check for any reference voltage

supply 3 faults (P0697), if so then follow the rectification

procedure of those faults.

2.

Check whether the EMS ECU feedback sensor signal pin A16

is short circuited to ground due to wrong wiring harness

connections, if so then rectify the wiring harness connections

to make them inline with circuit schematics.

3.

Check sensor for oxidation, rust etc, if observed clean deposit.

4.

Check for rust/dirt accumulated on the sensor connector, if

found clean the connector and refit it.

5.

If still problem persists then replace the motorized EGR

actuator.

6.

If still problem persists then replace the EMS ECU.

7.

Ensure whether the EGR demand and feedback parameters

are matching before handing the vehicle to customer.

ON

OFF