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SAFARI 400NM

SR

NO

DTC

FTB

DESCRIPTION

CAUSES

EFFECT ON VEHICLE

CHECK

POINTS

CORRECTIVE ACTION

MIL

STATUS

CEL

3.

Check whether the Glow feedback pin A17 of EMS ECU is

short circuited to Battery. If so, then rectify the wiring harness

connections according to circuit schematics. Check ECU pins

and connector pins for damage/rust. In case of rust then clean

them and refit the connector.

4.

Check whether the Glow plug drive pin of EMS ECU A85 is

short circuited to Ground. If so, then rectify the wiring harness

connections according to circuit schematics.

5.

Check whether the resistance of glow plugs is according to

specifications, if not replace the glow plugs.

6.

Replace ECU if problem still persists.

94

P0401

21

Signal amplitude <

minimum

This DTC gets logged if the difference

between the EGR demand and the EGR

feedback is lower than a calibrated error

threshold.

EMS ECU takes following recovery

actions:~

1.

Disables the AMF sensor learning.

2.

Disables the AMF plausibility test.

3.

Disables cruise control function.

4.

Disables EGR control and close

EGR valve.

5.

Disables EGR valve supply =>

EGR valve probably closed.

6.

Applies Forced EGR closing by

applying negative PWM.

7.

Applies reduce torque mode:(80%

of torque).

8.

Disable SPC (Speed Pilot Control)

strategy, no more SPC trim

update.

1.

Check the electrical continuity between the EMS ECU pins A83

and A84 to the EGR valve DC motor connector pins 2 & 1.

Rectify if any wiring harness connectivity issues are found.

2.

Check for rust/dirt on the connector and clean it if any rust/dirt

found.

3.

Check whether EMS ECU pins A83 & A84 are either short

circuited to vbatt/ground/short circuited across. If so, then

rectify the wiring harness connections.

4.

Check the continuity between the EMS ECU pins A65, A16,

A20 and the motorized EGR actuator connector pins 3, 5 & 4.

Rectify if any issues found. Check for any reference voltage

supply 3 faults (P0697), if so then follow the rectification

procedure of those faults.

5.

Check whether the EMS ECU feedback sensor signal pin A16

is short circuited to battery supply/Ground due to wrong wiring

harness connections, if so then rectify the wiring harness

connections to make them inline with circuit schematics.

6.

Check sensor for oxidation, rust etc, if observed clean deposit.

7.

Check for rust/dirt accumulated on the sensor connector, if

found clean the connector and refit it.

8.

Check the air inlet circuit and air filter, if they are clogged then

clean them.

9.

If still problem persists then replace the EGR module.

10.

If still problem persists then replace the EMS ECU.

11.

Ensure whether the EGR demand and feedback parameters

are matching before handing the vehicle to customer.

ON

OFF