ZEST AND BOLT - page 338

ENGINE 1.3L QUADRAJET (90 PS)
1
CONTENTS
SR. NO. DESCRIPTION PAGE NO.
3A.1.1. GENERAL INFORMATION 4
3A.1.1.1 TECHNICAL SPECIFICATIONS 4
3A.1.1.2 TIGHTENING TORQUES 5
3A.1.1.3 SPECIAL TOOLS 7
3A.1.1.4 MAINTENANCE, INSPECTION AND TESTS 12
A. ENGINE OIL REPLACEMENT 12
B.ENGINE OIL FILTER CARTRIDGE REPLACEMENT. 13
C. AIR FILTER INSPECTION AND CLEANING 14
D. AIR FILTER ASSEMBLY - REMOVAL 16
E.FUEL FILTER REPLACE 17
F. ON VEHICLE TIMING CHAIN REPLACEMENT
PROCEDURE
18
3A.1.2 ENGINE – MECHANICAL 22
3A.1.2.1 REMOVAL OF ENGINE FROM VEHICLE 22
3A.1.2.2 CYLINDER HEAD ASSEMBLY 26
3A.1.2.2.1EXPLODED VIEW 26
3A.1.2.2.2REMOVAL OF CYLINDER HEAD ASSEMBLY AND OIL SUMP 26
3A.1.2.2.3CYLINDER HEAD – OVERHAUL 35
3A.1.2.2.4VALVE AND VALVE SPRING 38
A.EXPLODED VIEW 38
B.REMOVALAND OVERHAUL 38
C. INSTALLATION 40
3A.1.2.2.5CYLINDER HEAD BLOCK 41
A. HEAD GASKET CORRECTION BASED ON CYLINDER
HEAD BLOCK PLANARITY.
41
B. CAMSHAFT HOUSING INSPECTION AND
MEASUREMENT.
42
C. CYLIDER HEAD BLOCK ASSEMBLY – REFITTING. 43
3A.1.2.2.6SELECTION OF CYLINDER HEAD GASKET 44
3A.1.2.2.7
INSTALLATION OF CYLINDER HEAD ASSEMBLY AND OIL
SUMP
45
3A.1.2.3 ENGINE BLOCK 51
3A.1.2.3.1DISMANTLING 51
3A.1.2.3.2PISTON - REMOVALAND FITMENT. 55
3A.1.2.3.3ENGINE OIL PUMP - REMOVALAND FITMENT. 56
3A.1.2.3.4ENGINE BLOCK – MEASUREMENT, INSPECTION AND
GRADE DETERMINATION
58
3A.1.2.3.5ENGINE BLOCK – ASSEMBLING 64