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C635 TRANSAXLE
TABLE OF CONTENTS
1
TECHNICAL SPECIFICATION................................................................................................................. 1
2
PRECAUTIONS ........................................................................................................................................ 1
3
COMMON PROBLEM CAUSES OR PRE-DIAGNOSTIC INSPECTION ................................................ 2
4
TIGHTENING TORQUES ......................................................................................................................... 8
5
SPECIAL TOOLS ................................................................................................................................... 14
6
DISASSEMBLY OF TRANSAXLE FROM VEHICLE............................................................................. 17
7
ASSEMLY OF TRANSAXLE ON VEHICLE........................................................................................... 20
8
FLUID...................................................................................................................................................... 24
9
TRANSAXLE DISASSEMBLY ON BENCH ........................................................................................... 25
10 TRANSAXLE ASSEMBLY ON BENCH ................................................................................................. 30
11 DIFFERENTIAL BEARING REMOVAL.................................................................................................. 36
12 DIFFERENTIAL BEARING ASSEMLY .................................................................................................. 36
13 DISASSEMBLY GEARSHIFT CONTROL CABLE ................................................................................ 37
14 ASSEMBLY GEARSHIFT CONTROL CABLE ...................................................................................... 39
15 REMOVAL GEARSHIFT MECHANISM ................................................................................................. 43
16 ASSEMBLY GEARSHIFT MECHANISM ............................................................................................... 45
17 ASSEMBLY DIFFERENTIAL OIL SEAL................................................................................................ 45
18 INPUT SHAFT DISASSEMBLY ............................................................................................................. 46
19 INPUT SHAFT ASSEMBLY ................................................................................................................... 47
20 DISASSEMBLY OF OUTPUT SHAFT1 (1, 2 ,5 AND 6) ........................................................................ 49
21 ASSEMBLY OF OUTPUT SHAFT1 (1, 2 ,5 AND 6) .............................................................................. 51
22 DISASSEMBLY OF OUTPUT SHAFT2 (3, 4 AND REV.)...................................................................... 55
23 ASSEMBLY OF OUTPUT SHAFT2 (3, 4 AND REV.)............................................................................ 57
24 REMOVAL BACKUP (REVERSE) LAMP SWITCH............................................................................... 60
25 ASSEMBLY BACKUP (REVERSE) LAMP SWITCH............................................................................. 61