189 / 745
C635 TRANSAXLE
2
3. COMMON PROBLEM CAUSES OR PRE-DIAGNOSTIC INSPECTION:
Verify that the transaxle fluid level is at the proper cold fill level.
Inspect the exterior of the transaxle for evidence of fluid leaks.
Inspect the exterior of the transaxle for mechanical issues, such as improper shift cable routing or loose
mounting bolts.
NOTE:
If a fluid with anti-friction additive is used in a C-635 transaxle the synchronizers will fail, requiring
synchronizer replacement.
DIFFICULT SHIFTER OPERATION
1. The engagement of the gears is difficult in every condition.
CHECK SHIFTER
CABLE HARDWARE
EVERYTHING OK
PROBLEMS
ENCOUNTERED
RESOLUTION
Check
for
any
obstruction
of
the
shifter.
Check the routing of the
shifter cables and the
attachment
to
the
cables
transmission
and the shifter.
Continue to Step 2
Cables not properly
fitted.
Remove any gear
shifter
Obstructions.
Restore the proper
routing and attachment
of the control cables.
2.
CHECK SHIFTER
CABLES
EVERYTHING OK
PROBLEMS
ENCOUNTERED
RESOLUTION
Check for shifter cables
for worn spherical ends
or bushings.
Continue to Step 3
Spherical ends worn or
damaged.
Replace the shifter
cables
3.
CHECK THE SHIFT
LEVER
EVERYTHING OK
PROBLEMS
ENCOUNTERED
RESOLUTION
Check for shifter cables
for worn spherical ends
or bushings.
Continue to Step 3
Spherical ends worn or
damaged.
Replace the shifter