317 / 1006
1.5L REVOTORQ BS VI ENGINE
113
E. FUEL TANK
REMOVAL
1. Place the vehicle on a 2 poster lift.
2. Disconnect the electrical connections of the in-
tank pump and the fuel lines.
(For Removal
Refer Tank Unit removal process).
3. Disconnect the fuel filler hose and the breather
hose.
4. Support the fuel tank from below.
5. Remove the parking brake cable routed on the
tank’s parking brake clamp.
6. Remove the four mounting bolts from tank and
lower the tank carefully.
INSPECTION
Check all hoses and pipes connected to fuel
tank
for
leaks,
loose
connections,
deterioration or damage. Replace if
necessary.
Check fuel pump and fuel level gauge
gaskets for leaks, cracks etc. Replace if
necessary.
Visually inspect fuel tank for leaks and
damage. Replace if necessary.
Check TPV for dust accumulation. Clean if
required.
FITMENT
For fitment follow removal procedure in reverse.
F. TANK UNIT
REMOVAL
CAUTION
Unless replacement is necessary, Tank unit,
fuel level sensor should not be removed from
the tank since the rubber parts i.e. gasket,
seals etc. may harden when exposed to air
and light.
Never apply an excessive force to the tank
unit nipple or lead wire. This may result in
bent or poor contact.
1. Fold the 2
nd
row Seat and somersault it to
access the in tank pump cut out.
2. Lift the carpet with foam at the cutout.
3. Loosen and remove the four screws of the
cutout cover and remove it.