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SUSPENSION

26

9.2. DISASSEMBLY OF FRONT STRUT

Compress the spring with spring Compression tool

part No.2702 5890 3202 until the spring tension is

released (i.e. becomes free in its seating

place).Hold the piston rod by Allen key (A/F: 6 mm)

to stop piston rod rotation during loosening of nut.

Unscrew nut (1) and dismantle the parts.

ASSEMBLY

Check the condition of the components before

assembly and replace if found Damage.

1. compress the spring with spring compression

tool part No. 2702 5890 3202 to reduce length

as done during disassembly.

2. Insert the compressed spring on the

strut(ensure that the spring end is located at

Lug in spring seat lower)

3. Pull strut piston rod up to full extended length.

4. Insert bump stopper.

5. Assemble dust cover on the spring.( ensure

dust cover is properly located on spring)

6. Assemble bearing on the dust cover.

7. Assemble bearing dust cover on bearing.

8. Assemble top mount on bearing.( ensure top

mount M8 bolt head should be placed in the

bearing slots)

9. Fit Hex sp. Flange nut (1) and tighten to 6-7

Kg.m torque. Hold the piston rod by Allen key

(A/F: 6 mm) to stop piston rod rotation during

tightening of nut.

10.Remove spring compression tool carefully.