ALTROZ SERVICE MANUAL

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TRANSAXLE - TA65 Star

36

2. 3rd / 4th SYNCHROPACK ASSEMBLY:

1. Place the engaging gear such that the groove

for circlip is downwards.

2. Place the shifter sleeve on engaging gear 3rd/

4th such that the smaller groove is upwards

and assemble the carriers, springs and balls.

3. 1st / 2nd SYNCHROPACK ASSEMBLY:

1. Place inner cone.

2. Place the intermediate cone in such a way that

the lugs sit exactly in the slots of 1st gear

3. Now place the outer synchro cone.

4. Place the engaging gear in such a way that the

inner cone lugs sit properly inside the grooves

provided in the engaging gear.

5. Place the engaging gear 1st and 2

nd

such that

the reverse gear tooth over it is towards the 1st

gear.

6. Place the 2

nd

gear and assemble the twin

cones as shown and place it over the engaging

gear.