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TRANSAXLE - TA65 Star
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D. SHIFTER SHAFTS
1. 1st and 2nd shift has only one hole for shifter
fork fitment.
2. 3rd and 4th shifter has two holes for dowel pin
with notch at one end for inter lock ball.
3. 5th/Rev. shifter shaft is the longest of all.
E. SHIFTER SLEEVE:
1. 3rd and 4th shifter sleeve.
2. 5thsleeve is having d ach chamfer on dog teeth
only on one side.
3. 1st and 2nd shifter sleeve is integral with
reverse gear.
F. SYNCHROCONE:
1. 5th/4th/3rd synchrocones are having smaller
inner dia and are identical.
2. Each 1st and 2nd synchrocones has three
pieces outer cone (sits on engaging gear)
intermediate part and inner cone (sits on gear).
G. SUB ASSEMBLIES:
1. 5th SYNCHROPACK ASSEMBLY:
1. Place needle roller bearing and bush in 5th
gear.
2. Assemble the carrier 3/4/5 spring, balls
engaging gear and shifter sleeve.
NOTE:
The engaging gear can be put in either way.
3. Place synchrocone on 5th gear lay shaft.
4. Place Synchropack assembly with shifter
sleeve on 5th gear.
5. Ensure that slot or fork pad on shifter sleeve be
in downward position.