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Q501 4 Cylinder MT Application

DTC Troubleshooting Data

Version: 0.1

Date: 21-Sep-2018

Prepared By: Mithi Prasad, Sarang Kulkarni, Manish Gupta

Checked By: Yogesh Jadhav

Approved By: Satish Kumar P

Page: 710 of 1052

Copyright ©

TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without the consent of author.

P0120-13: Throttle / Pedal Position Sensor / Switch “A” Circuit– Diagnostic fault check to detect unplugged error

for accelerator pedal sensors

Overview:

DTC Description (User Friendly)

Diagnostic fault check to detect unplugged error for

accelerator pedal sensors

ECU Pin Number

K041, K025, K024, K07, K027, K026

Customer Symptom

MIL ON, No Acc. Pedal Response

Fault Effects (On Vehicle)

No Pedal Response, Engine Idle RPM raise, Cruise Control

Off

Lamp Status (If Any)

MIL ON, CEL OFF

Fault Detection Condition (Root cause)

Accelerator Pedal sensor dis-connection.

Normal Operating Condition

No Fault Code

Probable Trouble Area

Accelerator pedal Sensor Connector, Wh connections btw

ACc Ped sensor and EMS ECU, Accelerator Pedal Sensor,

EMS ECU

Healing Condition

Rectify the error

Clear through diagnostic tool

Ignition OFF & ON

Component Details:

For safety reasons, the accelerator pedal sensor is equipped with 2 resistors (potentiometers) with varying operating

ranges (~2.23 – ~ 4.45 V and ~ 0.38 – ~ 2.23 V) and separate circuits. A potentiometer informally a pot, is a three-

terminal resistor with a sliding contact that forms an adjustable voltage divider. If only two terminals are used, one end and

the wiper, it acts as a variable resistor or rheostat. Based on the Accelerator pedal position, Engine will produce the driver

demanded torque based on the accelerator pedal position.

Preliminary Checks:

1. Check whether the customer voice / view about the issue is matching with the fault effects mentioned above. If

yes, go ahead with next steps. If not, check for other DTC’s presence.

2. Check whether similar complaints are earlier reported. If yes, perform the preliminary checks with respect to

earlier issue closure.

3. Check for any other faults presence related to ECU Internal power supplies; Follow rectification process for those

faults, before proceeding further.

4.

Check whether the Accelerator pedal sensor connector is broken / dis-connected.

5. Check for Wiring Dis-continuity between Accelerator Pedal Sensor & EMS ECU. If found, fix them

Trouble Shooting:

Step Checks

IF YES

IF NO

1.

Check for any other faults presence related to ECU Internal

power supplies / Accelerator pedal sensor / Brake Pedal

Sensor.

Follow rectification

process for the

faults, before

proceeding further

Go to Step 2

2

Check for electrical continuity between ECU to Accelerator

Pedal sensor connector as per the circuit schematic.

Continuity exists?

Go to Step 3

Establish continuity

by rectifying

harness