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Q501 4 Cylinder MT Application

DTC Troubleshooting Data

Version: 0.1

Date: 21-Sep-2018

Prepared By: Mithi Prasad, Sarang Kulkarni, Manish Gupta

Checked By: Yogesh Jadhav

Approved By: Satish Kumar P

Page: 638 of 1052

Copyright ©

TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without the consent of author.

Trouble Shooting:

Step Checks

IF YES

IF NO

1

Run the EGR High Pressure DC Motor Test Routine. Is the

Routine Result – OK?

Go to Next Step

Rectify the wiring

Harness

connections

between EGR

Valve and EMS

ECU. Repeat the

Routine Test again.

If the Routine result

is negative, then

call hotline for

confirmation to

replace EGR valve.

2

Check for mechanical damage / Blockages in EGR Valve

Remove the

blockages. If found

damaged then call

hotline to confirm

EGR valve

replacement.

Go to Next Step.

3

Fault Persists

call hotline to

confirm EGR valve

replacement.

Go to next step

4

Fault Persists.

Call Hotline

Repeat the above

steps for re-

confirmation

DTC’s confirmation:

After rectification, Test Drive the vehicle for 2 KM and ensure that no DTC’s are logged in ECM.

Incase EGR valve is needed to be replaced, then open the Component Replacement Tab and execute below routines:

“EGR high pressure offset reset and activation of the learning ($ 02 0F)”

“EGR High Pressure DC Motor Test

Circuit Schematic: