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Revotron 1.2T
2.7. ENGINE ON VEHICLE SERVICE PROCEDUREA
ENGINE REMOVAL............................................................................................................................ 87
B ENGINE INSTALLATION.................................................................................................................... 90
2.8. ENGINE OVEHAULING (ON OVERHAUL STAND) A ENGINE DIS-ASSEMBLY i REMOVAL OF INTAKE MANIFOLD.............................................................................................. 93
ii REMOVAL OF EXHAUST MANIFOLD.......................................................................................... 96
iii REMOVAL OF OIL SUMP........................................................................................................... 100
iv
REMOVAL OF SENSORS ........................................................................................................... 100
v REMOVAL OF TIMING BELT...................................................................................................... 101
vi REMOVAL OF CYLINDER HEAD............................................................................................... 104
vii REMOVAL OF CYLINDER HEAD SUB-ASSEMBLIES............................................................... 105
viii REMOVAL OF CYLINDER BLOCK SUB-ASSEMBLIES............................................................ 107
B ENGINE ASSEMBLY i FITMENT OF CYLINDER HEAD SUB-ASSEMBLIES................................................................. 111
ii FITMENT OF PISTON AND CONNECTING ROD SUB-ASSEMBLIES......................................113
iii FITMENT OF CYLINDER BLOCK SUB-ASSEMBLIES.............................................................. 114
iv FITMENT OF CYLINDER HEAD ON CYLINDER BLOCK.......................................................... 117
v FITMENT OF OIL SUMP............................................................................................................. 123
vi FITMENT OF ENGINE SENSORS AND PERIPHERALS........................................................... 124
vii FITMENT OF EXHAUST MANIFOLD AND PERIPHERALS....................................................... 127
viii FITMENT OF INTAKE MANIFOLD AND PERIPHERALS........................................................... 129
2.9. ENGINE MANAGEMENT SYSTEM A ABBREVIATIONS............................................................................................................................. 135
B AN OVERVIEW................................................................................................................................. 136
C ELECTRONIC CONTROL UNIT....................................................................................................... 137
D SENSORSi
T-MAP SENSOR..........................................................................................................................144
ii LAMBDA SENSOR...................................................................................................................... 146