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ENGINE 1.3L QUADRAJET (90 PS)
1
CONTENTS
SR. NO.
DESCRIPTION
PAGE NO.
3A.1.1.
GENERAL INFORMATION4
3A.1.1.1
TECHNICAL SPECIFICATIONS4
3A.1.1.2
TIGHTENING TORQUES5
3A.1.1.3
SPECIAL TOOLS7
3A.1.1.4
MAINTENANCE, INSPECTION AND TESTS12
A. ENGINE OIL REPLACEMENT12
B.
ENGINE OIL FILTER CARTRIDGE REPLACEMENT.13
C. AIR FILTER INSPECTION AND CLEANING14
D. AIR FILTER ASSEMBLY - REMOVAL16
E.
FUEL FILTER REPLACE17
F. ON VEHICLE TIMING CHAIN REPLACEMENT PROCEDURE18
3A.1.2
ENGINE – MECHANICAL22
3A.1.2.1
REMOVAL OF ENGINE FROM VEHICLE22
3A.1.2.2
CYLINDER HEAD ASSEMBLY26
3A.1.2.2.1
EXPLODED VIEW26
3A.1.2.2.2
REMOVAL OF CYLINDER HEAD ASSEMBLY AND OIL SUMP26
3A.1.2.2.3
CYLINDER HEAD – OVERHAUL35
3A.1.2.2.4
VALVE AND VALVE SPRING38
A.
EXPLODED VIEW38
B.
REMOVALAND OVERHAUL38
C. INSTALLATION40
3A.1.2.2.5
CYLINDER HEAD BLOCK41
A. HEAD GASKET CORRECTION BASED ON CYLINDER HEAD BLOCK PLANARITY.41
B. CAMSHAFT HOUSING INSPECTION AND MEASUREMENT.42
C. CYLIDER HEAD BLOCK ASSEMBLY – REFITTING.43
3A.1.2.2.6
SELECTION OF CYLINDER HEAD GASKET44
3A.1.2.2.7
INSTALLATION OF CYLINDER HEAD ASSEMBLY AND OIL SUMP45
3A.1.2.3
ENGINE BLOCK51
3A.1.2.3.1
DISMANTLING51
3A.1.2.3.2
PISTON - REMOVALAND FITMENT.55
3A.1.2.3.3
ENGINE OIL PUMP - REMOVALAND FITMENT.56
3A.1.2.3.4
ENGINE BLOCK – MEASUREMENT, INSPECTION AND GRADE DETERMINATION58
3A.1.2.3.5
ENGINE BLOCK – ASSEMBLING64