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ENGINE 1.3 QUADRAJET (75PS)
42
19. Refit the new injector dust seals into their seats
in the camshaft housing.
20. Refit the injectors (1a) complete with bracket s
(1b) in their seats.
NOTE
Q
Before refitting, replace the copper seal on the
injectors.
21. Refit the tapered washer (2a) and the washer
(2b) in their seats.
22. Tighten the nut (3) securing the injector bracket
to a torque of 1.8 ~ 2.2 Kg-m.
23. Use a suitable tool (e.g. vice) to set the chain
tensioner and hold it fully back with a ret aining
pin.
24. Place the chain tensioner (1a) in its housing and
secure it tightening the bolts (1b) to a torque 0.8
~ 1.0 Kg-m .
25. Refit the exhaust side camshaf t toothed drive
pulley together with chain and toothed drive
pulley.
NOTE
Q
Before refitting, replace the copper seal on the
injectors Fit the exhaust side camshaft toothed
drive pulley and the toothed drive pulley according
to the position marked on disassembly. If the
pulleys are replaced, fit with the wording facing
outwards.
26. Place the timing chain moving p ad back in it s
housing and secure it using the pin.
27. Place the timing chain fixed p ad back in it s
housing and secure it using the bolts.
28. Tighten the bolt fixing the exhaust side camshaft
toothed pulley to a torque. 13.5 ~ 16.5 Kg-m.
29. Remove the chain tensioner ret aining pin and
check that the piston is in contact with the mobile
pad.
30. Refit the support bracket complete with single
fuel manifold pipe, fuel pressure regulator, fuel
pressure sensor and secure using the bolts.
31. Connect the fuel return pipe to the single fuel
manifold and tighten the band.
32. Fit new pipes from the fuel manifold to the
injectors and secure with connectors without
tightening.
33. Tighten the connectors for the pipes from the
fuel manifold to the injector side injectors to a
torque of 2.3 ~ 2.5 Kg-m using an appropriate
commercial wrench.
34. Tighten the connectors for the pipes from the
fuel manifold to the fuel manifold side injectors
to a torque of 2.6 ~ 2.9 Kg-m using an
appropriate commercial wrench.
NOTE
Q
Clean the threaded pipe seats on the manifold
and injectors with heptane.
35. Place a new pipe from the pressure pump to the
single fuel manifold in its housing and secure it
using the connectors without tightening them.
36. Tighten the M12 connector for the pipe from the
pressure pump to the single fuel manifold, pump
side, to a torque of 2.3 ~ 2.5 Kg-m using a
spanner.
37. Tighten the M14 connector for the pipe from the
pressure pump to the single fuel manifold, fuel
manifold side, to a torque of 2.6 ~ 2.9 Kg-m using
a spanner.
38. Connect the fuel outlet pipe from the injectors,
injector side and push in until the clips click into
place.