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1.2L REVOTRON ENGINE
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lifting tension to the engine.
8. With the engine attached to the crane,
remove the support stand.
9. Secure the engine in the vehicle by attaching
the "C", "A" and "B" mounting brackets.
Tighten the mounting bracket hardware at
specified torque.
NOTE
While tightening of B mount, use 12 mm 3
no’s of sockets on consecutive 3 mounting
bolts as shown in fig.
10. Remove the chain / belt after engine mounts
are secure.
11. Install the left and right driveshaft
assemblies.
12. Connect the gearshift linkage, clutch cable to
the engine and transaxle.
13. Connect the engine wiring harness.
14. Connect the cooling system reservoir hoses.
Verify the cooling system drain is closed on
the radiator. Install the cooling system hoses
to the engine, radiator and heater core.
15. To connect the exhaust front pipe tighten the
flange near Catcon and connect at rear end.
16. Install the air filter assembly and intake
system hoses to the engine.
17. Connect the vacuum hose between brake
booster to vacuum pump.
18. Connect all the hoses connected between
radiator and engine.
19. Connect the fuel lines to the engine.
20. Install the Battery Plate, Battery and ECU.
21. Connect the engine wiring harness
connection with ECU.
22. Add the appropriate quantity of Engine oil,
Transaxle oil and coolant with respective
systems.
23. Connect the battery positive cable and then
the battery negative cable.
24. Crank the engine several times without
allowing the vehicle to start. This allows the
oil and coolant to flow through engine.
25. Start the engine and verify the oil pressure
light on the instrument cluster goes out. Stop
the engine immediately if the light fails to
extinguish.
26. Allow the engine to run for several minutes,
checking for fluid levels and leakage.
B. AIR FILTER ASSEMBLY
REMOVAL
1. Disconnect the air duct connecting snorkel to
the air filter.
2. Disconnect the hose connecting turbocharger
and the air filter.
NOTE
Hoses connecting to Air Filter to TC Hose to be
disconnected before disconnecting the AFTC
hose. (It is required otherwise AFTC hose will get
damage).