WIRING HARNESS REPAIR MANUAL

1 GENERAL INFORMATION	9
2 ABOUT MANUAL	10
A. WHO CAN USE THIS MANUAL?	10
B. HOW TOUSE THIS MANUAL?	10
3 PERSONAL SAFETY GUIDELINES	11
4 INTRODUCTION	12
A. PRECAUTIONS FOR REPAIR PROCESS	12
B. OVERVIEW OF TOOL KIT	12
C. OVERVIEW OF CONSUMABLE KIT	13
D. WIRING HARNESS REPAIR TOOLS PART NOS	13
E. TERMINAL REMOVAL TOOLS PICTURES	14
F. WIRING HARNESS REPAIR KITS AND PART DETAILS	14
G. CONSUMABLE KIT CONTENTS AND THEIR PART NOS	15
5 WIRE REPAIR METHOD	18
6 TROUBLESHOOTING WIRING HARNESS & CONNECTOR HIDDEN CONCERNS	21
7 WIRING HARNESS REPAIR TOOLS ADDITIONAL INFORMATION	22
8 CONNECTORS UNDER SCOPE OF REPAIR-UV	24
A. INJECTOR CONNECTOR	25
B. AMF/HFM CONNECTOR	27
C. COOLANT TEMPERATURE SENSOR CONNECTOR	29
D. RAIL PRESSURE SENSOR CONNECTOR	31
E. EMS ECU CONNECTOR- ARIA/SAFARI/STORME	33
F. ROOF LAMP CONNECTOR	35
G. IMMOBILIZER CONNECTOR	36
H. TFT CONNECTOR	38
I. BLOWER LINER MODULE CONNECTOR	40
J. AC PANEL CONNECTOR	41
K. DOOR WH TO MAIN WH-MALE CONNECTOR	42
L. DOOR WH TO MAIN WH–FEMALE CONNECTOR	44
M. VEHICLE SPEED SENSOR CONNECTOR	46
N. FRONT TO EMS INTERCONNECTION MALE CONNECTOR- STORME	47
O. EMS TO FRONT INTERCONNECTION FEMALE CONNECTOR-STORME	49
P. EMS TO FRONT INTERCONNECTION- MALE CONNECTOR SUMO GRANDE	50
Q. FRONT TO EMS INTERCONNECTION FEMALE CONNECTOR - SUMO GRANDE	52
9 CONNECTORS UNDER SCOPE OF REPAIR- CAR	54
A. INJECTOR CONNECTOR- INDICA/INDIGO	55
B. RAIL PRESSURE SENSOR CONNECTOR	56
C. INSTRUMENT CLUSTER CONNECTOR	58
D. HEAD LAMP CONNECTOR	60
E. EMS ECU CONNECTOR- INDICA/INDIGO	61
F. EMS ECU CONNECTOR- VISTA/MANZA	63
G. IMMOBILIZER CONNECTOR-VISTA/MANZA	65
H. DRV CONNECTOR- VISTA/MANZA	67
I. INJECTOR CONNECTOR- VISTA/MANZA	69
J. FUEL INLET METERING VALVE CONNECTOR- BOLT/ZEST	71
K. INJECTOR CONNECTOR- BOLT/ZEST	73
L. CONSOLE WH TO FRONT WH INTERCONNECTION- MALE CONNECTOR	75
M. FRONT WH TO CONSOLE WH INTERCONNECTION-FEMALE CONNECTOR	77
N. SENSOR WH TO FRONT WH INTERCONNECTION- MALE CONNECTOR	79
O.FRONT WH TO SENSOR WH INTERCONNECTION- FEMALE CONNECTOR	80
P. WATER-IN-FUEL SENSOR CONNECTORTML Connector Poles	81
Q. REAR WIPER MOTOR CONNECTOR	82
R. CAM SHAFT POSITION SENSOR CONNECTOR	83
S. EMS RELAY DIODE MODULE CONNECTOR	85
T. FLOOR RH & LH INTERCONNECTION WITH REAR DOOR CONNECTOR	87
U. EMS TO FRONT INTERCONNECTION- MALE CONNECTOR	89
V. FRONT TO EMS INTERCONNECTION- FEMALE CONNECTOR	91
P. WATER-IN-FUEL SENSOR CONNECTOR	91

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