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GEAR BOX

15

Then prepare the assembly of engaging gear &

shifter sleeve and place it over the outer synchro

cone.

a. 1

st

/2

nd

speed gear.

b. Inner synchro cone.

c. Intermediate cone.

d. Outer synchro cone.

e. Shifter Sleeve with Engaging gear assembly.

2. 3

rd

/4

th

GEAR SYNCHRO CONE

This synchro cone is smaller in diameter

.

3. 5

th

/REVERSE GEAR SYNCHRO CONE

This synchro cone is bigger in diameter and having

bigger dog teeth.

SHIFTER SLEEVES

There are three types of shifter sleeves.

1. 1

st

/2

nd

SHIFTER SLEEVE

This shifter sleeve has two grooves on its outer di-

ameter and a single groove in the slot.

NOTE

This shifter sleeve is similar to the 5

th

/ Reverse

shifter sleeve but one can identify it by noticing

the distance between two grooves on the outer

diameter.

1

st

/2

nd

shifter sleeve has greater distance be-

tween grooves as compare to 5

th

/reverse shifter

sleeve.