HEXA

FRONT AXLE (4X4)

ASSEMBLY

1. Ensure cleanliness of disconnect housing

cover, shift fork, shaft shift fork and spring.

NOTE

Discard the old spring and use new at the time of

assembly.

2. Insert the spring and shift fork through the

disconnect cover window while aligning the

spring into bore in the cover and sitting in the

slit of shift fork.

NOTE

Orientation of the shift fork is important and it

should be maintained properly.

3. Insert the shaft shift fork in the opposite way of

removal, ensuring that it passes through shift

fork as well as the spring. Press the shaft shift

fork in the bore by hand.

4. Install the electrical motor on cover assembly

and tighten the screw with specified torque.

NOTE

Ensure that the “O” ring on the electrical motor is

not cracked or damaged. If so replace the “O”

ring.

V. INTERMIDIATE SHAFT AND AXLE SHAFT

DISMANTLING

1. Clean the oil from the disconnect housing with

the help of cotton waste.

2. Remove the oil seal with the help of oil seal

puller

(Part No. 289458903516)

from the

disconnect housing.

NOTE

After removal from disconnect housing, discard

the oil seal and use new at the time of assembly.