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ENGINE
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2.1.3 OVERHAULING
2.1.3.1 ENGINE DISMANTLING (ON STAND)
NOTE
Engine is mounted on the stand and all auxiliary
components are removed.
1.
Drain the engine oil.
2. Remove oil filter using special spanner.
(Refer Oil
filter removal )
3. Remove HP pipes connected between the com-
mon rail and injectors.
NOTE:
•
After removing the HP pipes cover the opening
with suitable caps.
•
Do not reuse the HP pipes once removed; use
new HP pipes at the time of assembly.
4. Disconnect the injector back leak tube from all the
injectors and cover openings with suitable caps.
5. Remove the leak off pipe from the HP pump.
6. Remove the Alternator / AC belt and stretch belt.
(
Refer AC belt / Alternator belt and stretch belt
removal in this group)
7. Remove the following components referring their
respective groups for mounting details and pre-
cautions.
i. Alternator – Refer Electrical Group.
ii. AC Compressor – Refer HVAC Group.
iii. Power Steering Pump – Steering group.
8. Disconnect the EGR pipe connected between
EGR module with EGR cooler valve and exhaust
manifold.