SAFARI

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ENGINE2.2LDICOR
COMPLAINT CAUSE REMEDY
Excessive piston ring butt/ Replace piston rings
Lateral clearance
Excessive cylinder bore wear Repair/replace the engine
(Excessive blow-by)
Incorrect fitment of baffle plate Fit the baffle plate correctly.
on head cover
Turbo oil return blocked Repair the block pipe.
Vaccum leakage fromvaccum lines Check and rectify
5. Low Engine Oil Pressure Low Pressure warning Replace bulb/indicator switch
bulb/indicator switch defective
Low oil level in sump Top-up
Oil pump siezed
a) Siezed Replace
b) oil pump relief valve stuck Repair/Replace the valve and
in open position affected engine parts
Main bearing /con rod bearings Replace affected parts
& journals excessively worn out
Bearing shells peeled off Replace the bearing shell and
affected parts, if any
Wrong grade of oil Fill in correct grade of oil
Diesel dilution Rectify
6. Engine overheating Defective temperature gauge Replace the temperature gauge
Less coolant in the system Top up
Defective water pump Replace the water pump
Cooling fan not working Check fuse/sensor
Engine overloaded due to
a) Brake binding
b) Clutch slippage
EMS fault Repair the fault
7. Abnormal Noise from engine Noise from main bearings / Repair/Replace the bearing
block conrod bearings block
Noise fromAlternator/ps pump Repair/Replace the power
bearing steering pump / alternator
Noisefrom the hydraulic tappet Check the oil level in engine
Timing belt/auxiliary belt Adjust the belt tension/Replace
the belt
Water pump bearing failure Replace water pump
Con Rod bush worn out Replace Con Rod bushes
Big end/Main bearings & Replace bearings & affected
journals of crankshaft worn out
Piston Ring broken Replace piston rings & affected
parts
Crankshaft broken Replace the affected parts
Silencer / Catcon choked Clean the silencer / catcon
Air Filter Element choked Replace the air filter element
Fuel Filter choked Replace the fuel filter
ECU fault Check and rectify or replace the
ECU