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ENGINE2.2LDICOR
. COMPLAINT CAUSE REMEDY
1. Engine does not crank Electrical connection Check and rectify
loose/came out
Battery discharge Recharge/replace the battery
Starter Motor not working Repair/Replace the starter motor
Main line switch defective Replace the main line switch
2. Engine Cranks but No Diesel Fill in Diesel
does not start (for Diesel)
Fuel filter choked Replace the fuel filter.
Leakage in fuel system Rectify fuel leakage
improper W/H connection to Check and rectify
injector Check the fault code
Connections to injector. And repair. Faults inECU
Air Cleaner choked Replace the Air cleaner filter
Engine seized Repair/Replace engine
Exhaust system choked Clean the exhaust system
Hydrostatic lock due to blown Repair/Replace the engine
cylinder head gasket
Valve train failure due to Repair/Replace the engine
timing belt failure/breakage
Cam senser gap incorrect Correct the air gap
Crank senser gap incorrect Correct the air gap.
fault in ECU Check the fault code and rectify
wrong valve timing check and correct
Improper functioning of injector Check and replace if not ok
Compression leakage Check and rectify
3. EngineSeizure Low coolant level Replace affected parts
Cooling fan not working Check fuse/sensor
Thermostat failure Replace affected parts
Radiator hose leakage -Do-
Radiator leakage -Do-
Water pump defective/pump
bearing damaged -Do-
Fan belt loose/broken Replace the affected parts
Camshaft timing incorrect/ -Do-
defective
4. High Engine Oil Oil leakage from
Consumption Crankshaft rear oil seal Replace the oil seal
Sump gasket Tighten sump screws/Replace
gasket.
Oil cooler Tighten the fastener/Replace oil
cooler.
Oil filter Tighten the filter/Replace oil
cooler
Intake camshaft front oil seal Replace the oil seal.
check vacuum pump oil seal Replace if required
Cylinder head cover gasket Replace the gaske
Cylinder head cover warpage Replace cylinder head cover
Oil seal on valve guide Replace the oil seal*
Valve guide worn out Replace the valve guide
Excessive oil filling Fill the oil to correct level
EngineTroubleShooting