SAFARI

GEAR BOX G-76

SUB ASSEMBLY OF MAIN SHAFT

Hold the main shaft (41) vertically keeping the

coupling flange end upwards.

Slide reverse gear sub-assembly (37) on main shaft

along with needle roller cage (36a) and engaging gear

(32a) keeping engaging gear upwards.

Fig. 57

Fit snap ring (31a) Select snap ring such that it is

snug fit in the groove. Snap rings are available in

thicknesses ranging from 1.7 to 2 mm in the step of

0.05 mm. Fig

. 58

Slide the 5th gear sub-assembly (41) along with the

needle roller cage (39) and synchro cone (30a) such

that the synchro cone is towards engaging gear.

Fig. 59

Slide spacer (40)

Press taper roller bearing inner race (11a) with help

of drift, Pt.no.2654 5890 26 05 such that taper is

upwards. Ensure that bearing inner race is butting

against spacer.

Fig. 60

Fig. 59

Fig. 58

Fig. 57

Fig. 60