SAFARI

ENGINE

Fig. 2

Fig. 3

Fig. 4

Fig. 1

CYLINDER HEAD, COVER, ADJUSTMENT OF

VALVE CLEARENCE

CYLINDER HEAD REMOVAL

Ensure following components are removed before

removal of cylinder head: -

Cylinder head cover, Air intake elbow, HP pipes, (pump

to rail and Rail to Injectors), leak-off lines from injectors,

rail and plug the ports on the rail, injectors and keep

the parts in a clean place to avoid dust entry.

The air intake system pipes and hoses from

intercooler to air intake elbow should be removed

for accessibility to exhaust manifold and

turbocharger.

Remove upper water cooling line and

thermostat hoses. (fig. 1).

Slacken the belt tension on the power steering

pulley and remove the belts.

Remove the power steering subassembly with

the bracket. (fig. 2).

Remove EGR connections and EGR valve as per

procedure.

Do not remove Injectors and claw of the

injectors if Nozzle Tip Protrusion (NTP) is to be

measured. ELSE Claws and Injectors to be

removed from cylinder head to avoid any

damage to Injectors after cylinder head

removal. Nominal value of NTP= 1+/- 0.25 mm.

Disconnect the Exhaust System from the

exhaust down pipe.