ENGINE
130
E. INJECTOR
The injector used in Varicor engine is a solenoid op-
erated injector. This is controlled by the EMS ECU.
The timing of injection and quantity is controlled by
the EMS ECU. It operates at a pressure of 1600 bar.
It makes multiple injections (
2 pilot injections and 1
main injection)
with short intervals between each
injection.
The injector has a unique 20 digit hexadecimal I3C
code by which the EMS ECU recognizes it. Whenev-
er an injector is replaced, it should be re-calibrated
using the Diagnostic tool by entering the I3C code.
For procedure refer EMS ECU Diagnostic software
users’ manual in this group.
NOTE
Injectors should not to be interchanged in during ser-
vice since individual injector characterization is
different and I3C no. of each injector is written in the
ECU during engine assembly.
F. HIGH PRESSURE PUMP (H.P. PUMP)
HP pumps draws fuel from the fuel tank through the
water Sedimentor and the fuel filter. It supplies high
pressure fuel
(up to 1600 bar)
to the injectors. It has
got inlet metering valve and in-built feed pump, inte-
grated pressure limiter and integrated fuel
temperature sensor. This pump is driven by the en-
gine timing belt and controlled by EMS ECU based
on the various operating parameters.
FUEL TEMPERATURE SENSOR (
FTS
)
This sensor monitors the temperature of fuel entering
into the HP pump. It measures the fuel temperature
on the pump hydraulic head in the low pressure cir-
cuit, between the transfer pump outlet and the inlet
to the HP pumping stage. This sensor information is
used to modify rail pressure control, injection etc.
This sensor is in-built with HP Pump.
INLET METERING VALVE (
IMV)
This controls fuel flow into pumping element in order
to control rail pressure. This sensor is in-built with
HP Pump.
VENTURI
It is an integral part of High pressure pump. It has
inlet and outlet connections. One connection comes
from injector back leak circuit & the other connection
goes to the fuel tank (
return Line
), in between there
is a "T" connector which goes to the fuel filter.




