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844

HVAC

The areas for inspection (steps) are given according to various circuit malfunctions. Use the chart below to verify

the symptoms of the trouble in order to diagnose the appropriate area.

No. Troubleshooting Item

Description

1 Air from vents not cold enough

Magnetic clutch operates but A/C system malfunction

2 No cool air

Magnetic clutch does not operate

3 Noise while operating A/C system Noise from magnetic clutch, A/C compressor, hose or

refrigerant line

1 Air from vents not cold enough

TROUBLESHOOTINGHINTS

Drive belt malfunction

Step 1

Malfunction in blower unit or condenser

Step 4, 5

Malfunction in receiver / drier, expansion valve ( valve close too much) or expansion valve heat-sensing tube

installed incorrectly

Step 8, 9

Malfunction in refrigerant lines

Step 10- 13

A/C compressor system malfunction, insufficient compressor oil

Step 16

Too much compressor oil, expansion valve heat-sensing tube installed incorrectly, or malfunction in expansion

valve or heater unit’s air mix link system

Step 18- 19

1

2

3

4

INSPECT DRIVE BELT

See whether the belt is existing or fitted

with correct tension.

INSPECT REFRIGERANT SYSTEM

PERFORMANCE

Perform refrigerant systemperformance

test (ReferAC system performance test)

Is operating normal?

VERIFYWHETHERMALFUNCTION IS

IN BLOWER UNIT INTAKE AND

CONDENSERORANOTHER

Are refrigerant’s high-pressure and low

pressure values both high?

INSPECT BLOWER UNIT INTAKE

Is blower unit intake clogged

Yes

Go to next step

No

Adjust or replace drive belt.

Yes

Operation is normal. ( Recheck

malfunction symptoms.)

No

Go to next step

Yes

Go to next step.

No

Go to step6.

Yes

Remove obstruction. (Ifairdoesnotreach

evaporatorwithin coolingunit, heat

exchangedoesnot occur and refrigerant

pressurebecomeshigh, therefore, removal

obstruction is necessary.)

No

Go to next step

STEP INSPECTION

ACTION

TROUBLESHOOTING CHART (B)