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850

HVAC

INSPECT REFRIGERANT LINE

Inspect refrigerant lines.

• Is piping free of damage and cracks?

• Are piping connections free of oil

grime?

(Visual Inspection)

• Are piping connections free of gas

leakage?

• Are piping installation points on

condense free of gas leakage?

• Are piping installation points on

receiver/drier free of gas leakage?

• Are piping installation pints on A/C

Compressor free of gas leakage?

• Are piping installation points on

cooling unit free of gas leakage

• Perform gas leak inspection using gas

leak tester.

Are above items okay?

INSPECT EVAPORATOR PIPING

CONNECTIONS IN COOLING UNIT

FOR GAS LEAKAGE

Are piping connections for evaporator

in cooling unit free of gas leakage?

VERIFYWHETHERMALFUNCTION IS

IN COMPRESSOR OIL OR

ELSEWHERE

Add 30 ml of compressor oil.

Is noise heard when racing engine?

VERIFYWHETHERMALFUNCTION IS

IN A/C COMPRESSOR OR

ELSEWHERE

Drain compressor oil.

Is it contaminated with metal particles?

VERIFYWHETHERMALFUNCTION IS

SOMEWHERE IN A/C SYSTEM OR

ELSEWHERE

Is compressor oil whitish and mixed

with water?

Go to next step.

If piping orA/C component (s) is damaged

or cracked, replace then go to Step 19.

If there is gas leakage, repair or replace

connection and replace condenser, then

go Step 19.

Adjust refrigerant amount to specified level,

then go to Step 19.

If piping damaged or cracked, replace

then go to Step 19.

If there is gas leakage, repair or replace

connection and replace condenser then

go to Step 19.

Go to next step.

Troubleshooting completed.

Explain repair to customer.

Go to next Step.

ReplaceA/C compressor, then go to Step

19.

Replace entire A/C system (excluding

heater), then go to Step 19.

Go to next step.

Yes

No

Yes

No

Yes

No

Yes

No

Yes

No

8

9

10

11

12

STEP INSPECTION

ACTION