NANO VOLUME 1 & 2

DRIVETRAIN

371

DRIVETRAIN

3. The gaps for input shaft synchro cone should be

as follows:

Synchro cone

Permissible Gap

Fourth Gear

1.15 ~1.40 mm

ThirdGear

1.15 ~1.40 mm

Remove the rear end bearing using tool no. 2834

5890 26 01 PULLER FOR REMOVAL OF

FRONT BRG.FROM INPUT SHAFT.

B. INSPECTION

1. Clean all components thoroughly, inspect them for

any abnormality (like chipped gear teeth, etc.) and

replace with new ones as necessary.

2. Place the synchro cone on the corresponding gear

and check the gap using a feeler gauge.

the gap is not within the permissible limits then

first try replacing the synchro cone andmeasure again.

5. If the gap is still not within the limits replace the

gear wheel andmeasure with the old synchro cone.

6. If the gap is still not within the limits replace both

the cone and the wheel after ensuring that the gap

is within the limits.