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BRAKES

63

BRAKES

2. Disconnect the brake fluid lines from the LSPV

by removing nuts and banjo bolt.

NOTE

Make sure the correct fitting positions of the

lines and then unscrew the coupling nuts and

banjo bolt and carefully withdraw the pipes.

Plug the pipe ends to minimize the loss of

brake fluid through pipes and to prevent the

entry of dirt into the system.

Plug the open ports of LSPV to prevent the

entry of dirt into the system.

Wash off any spilt fluid immediately with cold

water

.

3. Loosen and remove two mounting bolts and

separate the LSPV form the vehicle.

ASSEMBLY

For assembly follow the reverse procedure of

removal.

NOTE

LSPV should be fitted with the vehicle in

unladen condition and all wheels should be on

ground

After assembly it is necessary to bleed the

system.

LSPV IMPORTANT INSTRUCTIONS

Following are the work instructions which need to

be followed strictly for NON-ABS vehicle:-

1. Ensure the pipeline connection to the

respective port of LSPV.

2. LSPV stretch to be strictly maintained as per

specified value of 171 ± 1.0 mm.

3. LSPV control spring

should

be taken out from

axle bracket if the shock absorbers are to be

removed from the vehicle and spring to be

fitted back, with proper stretch value

mentioned, before making vehicle on-road.

This is to avoid the permanent deformation in

the LSPV control spring.

4. For manual bleeding, complete the bleeding

first and then do fitment of LSPV control

spring to axle bracket. This is to facilitate

development of more pressure to rear circuit

while bleeding.

NOTE

The LSPV spring should be stretched by 171 ± 1

mm and to be assembled as shown.