ENGINE 1.3 QUADRAJET (75PS)
58
9. Use an appropriate graduated measuring tool (1a)
to measure the clearance indicated by the plastic
gage (1b). The clearance should be within the
limits of 0.030 mm ~ 0.062 mm.
NOTE :
Q
Check one journal at a time, without rotating the
crankshaft.
Q
If the clearance is outside of the tolerance, replace
the connecting rod half-bearings with ones of the
correct size and category.
12.Fit the crankshaft rear oil seal (1a) using the
tool
(1b)
287158900670
(Fitting Tool).
13.Rotate the engine through 180° on the overhaul
stand.
14.Place the starter motor in its housing and secure
it tightening the M8 bolt s to the recommended
torque of 2.25 ~ 2.75 Kg-m
15.Place the separator condensed oil manifold in its
housing and secure it by tightening the M6 bolts
to the recommended torque of 0.8 ~ 1.0 Kg-m .
16.Place the alternator-power steering pump mounting
in its housing and secure it tightening the
(M8x1,25x45) bolts to the recommended torque of
2.0 ~ 2.2 Kg-m
17.Place the alternator in position and secure it
tightening the (M8x1,25x85) bolts to the
recommended torque of 2.0 ~ 2.2 Kg-m.
18.Place the power steering pump in its housing and
tighten the bolts.
19.Refit the engine oil pipe in its seat on the crankcase
and secure with the connectors.
20.Place the air conditioner compressor mounting in
its housing and secure it tightening the
(M8x1,25x35) bolts to the recommended torque
of 2.0 ~ 2.4 Kg-m.
21.Place the air conditioning compressor in it s
housing and secure it tightening the (M8x1, 25x80)
bolts to the recommended torque of 2.0 ~ 2.4 Kg-
m.
6. Refit the connecting rod cap assemblies (1a) in
their seats with upper connecting rod bearing
halves using tool (1b).
7. Tighten the connecting rod cap M8 bolt s (2a) to
the recommended torque of 1.9 ~ 2.1 Kg-m and a
tighten using the angular tightening tool (2b) to
40° +/- 2°.
8. Remove the bolts and remove the connecting rod
caps with the half-bearings fitted previously.
10.Fit the connecting rod caps permanently by
tightening the bolts as shown previously.
11 Remove the
tool 287158900628 (Flange).
