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STEERING
CONTENTS
1 GENERAL INFORMATION ........................................................................................................................ 1
A. SPECIFICATIONS.................................................................................................................................... 1
B. SYSTEM LAYOUT ................................................................................................................................... 1
C. INTERMEDIATE SHAFT IDENTIFICATION ............................................................................................ 2
D. GENERAL DISCRIPTION ........................................................................................................................ 3
E. TIGHTENING TORQUES......................................................................................................................... 4
F. SPECIAL TOOLS ..................................................................................................................................... 7
2. MAINTENANCE, INSPECTION AND TEST............................................................................................... 8
A. PRELIMINARY INSPECTION .................................................................................................................. 8
B. REGULAR MAINTENANCE ..................................................................................................................... 9
C. ON VEHICLE REPAIRS......................................................................................................................... 11
1. STEERING WHEEL REMOVAL ....................................................................................................... 11
2. STEERING COLUMN REMOVAL .................................................................................................... 12
3. INTERMEDIATE SHAFT REMOVAL................................................................................................ 13
4. RACK & PINION ASSEMBLY REMOVAL ........................................................................................ 14
3. OVERHAULING ........................................................................................................................................ 16
A. OVERHAULING OF STEERING RACK & PINION ASSEMBLY ........................................................... 16
B. PRECAUTIONS...................................................................................................................................... 17
C. DISMANTLING, INSPECTION & ASSEMBLY....................................................................................... 17
1. DISASSEMBLY OF RACK & PINOIN .............................................................................................. 17
2. INSPECTION OF DISMANTLED PARTS ........................................................................................ 18
3. ASSEMBLY OF RACK & PINOIN..................................................................................................... 18
4. OBJ ON VEHICLE REMOVAL ......................................................................................................... 20
5. DO'S & DON’T'S ............................................................................................................................... 20
6. WHEEL ALIGNMENT ....................................................................................................................... 21
4. TROUBLESHOOTING AND DIAGNOSIS................................................................................................ 23
5. STEERING ANGLE CALIBRATION AND INITIALIZATION PROCESS................................................. 27
6. TUNING DATA SELECTION FOR ECU-TML EOL PROCEDURE ......................................................... 30
7. CONFIGURATION SELECTION .............................................................................................................. 30