SUSPENSION
42
INSTALLATION
1. Install twist beam front pivot bush using special
tools as shown in below arrangement.
2. Tighten the cross bolt of the twist beam.
3. Lift and properly position the twist beam along
with bracket.
4. Tighten the four bolts of bracket on both sides.
5. Fix the brake lines and parking brake cable
mounting on the torsion beam.
6. Fix the back plate assembly along with brake
shoes and stub axle to the torsion beam.
7. Fit the brake drum.
8. Fix the shock absorber and coil spring to the
torsion beam. (Refer the refitment of shock
absorber and coil springs)
9. Top up the brake fluid and carry out the
bleeding of brakes. (Refer brakes).
9.7. SUSPENSION PRE-LOADING CONDITION
1. Install twist beam front pivot bush using special
tools as shown in below arrangement.
2. After working on any of the following fasteners,
do not apply complete torque. Just do the
partial or hand tightening. Ensure that no
clamping torque applied.
a) LCA front bush fastener
b) RTB Pivot mounting fasteners
c) Rear Shock absorber bottom mounting
fastener.
3. Load the vehicle with two persons in front and
one in rear such that one person on driver and
co-driver seat each and one person on rear
seat in center of seat. The weight of the person
seating should be between 70Kg to 80Kg.
NOTE:-
Loosen the fasteners partially ensuring that no
clamping torque applied and bolt is not disengaged
from nut.
4. Rumble the vehicle suitably.
5. Tighten the bolt with the specified torque.




