NEXON BS VI - SERVICE MANUAL

STEERING

CONTENTS

1 GENERAL INFORMATION ........................................................................................................................ 1

A. SPECIFICATIONS.................................................................................................................................... 1

B. SYSTEM LAYOUT ................................................................................................................................... 1

C. GENERAL DISCRIPTION ........................................................................................................................ 2

D. TIGHTENING TORQUES ........................................................................................................................ 3

E. SPECIAL TOOLS ..................................................................................................................................... 5

2. MAINTENANCE, INSPECTION AND TEST............................................................................................... 6

A. PRELIMINARY INSPECTION .................................................................................................................. 6

B. REGULAR MAINTENANCE ..................................................................................................................... 7

C. ON VEHICLE REPAIRS........................................................................................................................... 9

1. STEERING WHEEL REMOVAL ......................................................................................................... 9

2. STEERING COLUMN REMOVAL .................................................................................................... 10

3. INTERMEDIATE SHAFT REMOVAL................................................................................................ 11

4. RACK & PINION ASSEMBLY REMOVAL ........................................................................................ 11

3. OVERHAULING ........................................................................................................................................ 14

A. OVERHAULING OF STEERING RACK & PINION ASSEMBLY ........................................................... 14

B. PRECAUTIONS...................................................................................................................................... 15

C. DISMANTLING, INSPECTION & ASSEMBLY....................................................................................... 15

1. DISASSEMBLY OF RACK & PINOIN .............................................................................................. 15

2. INSPECTION OF DISMANTLED PARTS ........................................................................................ 16

3. ASSEMBLY OF RACK & PINOIN..................................................................................................... 16

4. OBJ ON VEHICLE REMOVAL ......................................................................................................... 18

5. DO'S & DON’T'S ............................................................................................................................... 18

6. WHEEL ALIGNMENT ....................................................................................................................... 19

4. TROUBLESHOOTING AND DIAGNOSIS................................................................................................ 21

5. STEERING ANGLE CALIBRATION AND INITIALIZATION PROCESS................................................. 25

6. TUNING DATA SELECTION FOR ECU-TML EOL PROCEDURE ......................................................... 28

7. CONFIGURATION SELECTION .............................................................................................................. 28