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CLUTCH_PETROL
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5. Insert the Clutch Cable stud in the clutch release
lever & Pin, then tighten the nut till clutch pedal
achieves height in line with brake pedal.
To ensure clutch pedal height setting
properly, follow below instructions.
6. After setting clutch pedal in line with brake pedal,
pump the clutch pedal for 10 to 15 times, after
that start engine & run vehicle for 2 to 3 Kms with
clutch pedal actuations like city cycles traffic
bumper to bumper, check clutch pedal height &
if required set it.
C. REMOVAL OF CLUTCH:
1. Position and Lift the car using two post lift.
2. Disconnect battery and electrical connections of
the starter motor.
3. Loosen mounting bolts and remove starter
motor. Disconnect and remove transaxle along
with clutch housing from engine (for procedure
refer transaxle group).
4. Loosen the clutch release lever bolt & nut &
remove the lever.
5. Remove clutch release bearing with sleeve
6. Support clutch pressure plate and clutch disc
with mandrel & remove.
NOTE:
1.
It is recommended to replace a defective disc
having any of the above mentioned defects with
a new genuine clutch disc. We do not
recommend removal and replacing of clutch
facing.
2.
We do not recommend overhauling of the clutch
pressure plate assembly. However, before re-
fitment, the assembly should be checked for
specifications and should conform to the data of
clutch pressure plate assembly given on page 3.
3.
Use correct clutch discs for the 1.2L NG NA
versions Identification.
4.
Use Disc and Pressure plate of the same make.
Ensure that the clutch facing material is not
contaminated with oil or grease as this shall
result in clutch slipping.
INSTALLATION OF CLUTCH:
Carryout the clutch removal steps in appropriate
sequence for its fitment. However, following care
must be taken during installation.
Clean friction face of flywheel and check for cracks,
scoring, burn marks or unevenness. If necessary,
machine flywheel friction face just to clear the
defect.
Lightly apply Dow corning P40 grease on the disc
splines. Install disc and pressure plate assembly.
Press the aligning mandrel through the pressure
plate assembly and clutch disc and centralize clutch
disc on flywheel by locating the mandrel at the
flywheel end.