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CLUTCH_PETROL

17

B.

CLUTCH

CABLE

REMOVAL

AND

INSPECTION:

REMOVAL

1. First loosen the clutch cable nut from clutch

release lever end.

2. Remove the clutch cable form the “B” mount

Hole.

3. Remove mounting bolt on Clutch cable holding

bracket mounted on BIW, then separate the

clutch cable.

4. Now let’s go to driver compartment & disconnect

the Clutch Cable from clutch pedal lever hook,

by lifting up clutch pedal.

5. Finally, clutch cable to be loosen from firewall by

removing the two mounting nuts of clutch cable,

from driver compartment & take out the clutch

cable form engine compartment.

INSPECTION

Replace the cable if

1. There are any permanent bends or kinks.

2. The cable is having a worn end.

3. The cable boot is broken in the engine

compartment.

4. The inner cable strands are broken.

INSTALLATION

1. Grease the Clutch Cable roller.

2. Insert the Clutch Cable inside the firewall, clutch

cable mounting hole and mount the clutch cable

abutment on firewall by using two M6 Hex flange

nut and applied appropriate tightening torque

(0.8-1 kgm), Insure that the clutch cable is free

inside the abetment.

3. Insert the Clutch Cable in the clutch pedal lever

hook, by lifting the clutch pedal upward.

6. Install Clutch cable properly inside the Cable

holding bracket mounted on BIW, then tighten

the mounting on Bracket.

4. Insert the Clutch Cable in the “B” mount Clutch

cable holding hole & ensure cable end rubber is

properly inserted & fitted inside the hole.