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Q501 4 Cylinder MT Application

DTC Troubleshooting Data

Version: 0.1

Date: 21-Sep-2018

Prepared By: Mithi Prasad, Sarang Kulkarni, Manish Gupta

Checked By: Yogesh Jadhav

Approved By: Satish Kumar P

Page: 962 of 1052

Copyright ©

TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without the consent of author.

P2031-64: Exhaust Gas Temperature Sensor Circuit Bank1 sensor 2 – Oxidation catalyst upstream temperature

signal plausibility

Overview:

DTC Description (User Friendly)

Oxidation catalyst upstream temperature signal plausibility

ECU Pin Number

A056, A055

Customer Symptom

MIL ON, CEL OFF. Torque Loss

Fault Effects (On Vehicle)

Torque Loss, DPF Regen Off.

Lamp Status (If Any)

MIL ON, CEL OFF

Fault Detection Condition (Root cause)

The temperature of sensor at Exhaust gas temperature sensor

(Inlet catalyst – T4 Sensor) position is compared with all other

temperature values (T3, T5, T6 temperature sensor values) and if

the value is showing non plausibility with all other sensor. Then

the corresponding DTC is Set.

Normal Operating Condition

No fault

Probable Trouble Area

Wiring Harness connections between the T4 sensor and EMS

ECU

Exhaust gas temperature sensor (Inlet catalyst – T4 Sensor)

EMS ECU

Healing Condition

Rectify the error

Clear through diagnostic tool

Ignition OFF & ON

Component Details:

The Inlet Cat. sensor is based on a PTC sensitive element, placed inside the sensor body; the resistance

decreases/increase as the air temperature increases, according to its specific characteristics. The PTC resistance value,

in combination with ECU interface, gives an output voltage proportional to temperature changes.

Preliminary Checks:

1. Check whether the customer voice / view about the issue is matching with the fault effects mentioned in above

Table. If yes, go ahead with next steps. If not, check for other DTC’s presence.

2. Check whether other customers report similar complaints earlier. If yes, perform the preliminary checks with

respect to earlier issue closure.

3. Check for damage of pins / back out of pins at ECU connector / Exhaust gas temperature sensor (Inlet catalyst –

T4 Sensor) connector. If found, rectify.

4. Check the wiring harness connections between the Exhaust gas temperature sensor (Inlet catalyst – T4 Sensor)

and EMS ECU.

Trouble Shooting:

Step Checks

IF YES

IF NO

1

Check the Electrical Continuity between the Exhaust gas

temperature sensor (Inlet catalyst – T4 Sensor) and EMS

ECU. For pin details, refer schematic section below.

Go to next step

Rectify the wiring

harness

connections as per

the circuit