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Q501 4 Cylinder MT Application

DTC Troubleshooting Data

Version: 0.1

Date: 21-Sep-2018

Prepared By: Mithi Prasad, Sarang Kulkarni, Manish Gupta

Checked By: Yogesh Jadhav

Approved By: Satish Kumar P

Page: 842 of 1052

Copyright ©

TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without the consent of author.

confirmation to

replace EGR valve.

2

Check the Electrical Continuity between the EGR position

sensor and EMS ECU. For pin details, refer schematic

section below.

Go to next step

Rectify the wiring

harness

connections as per

the circuit

schematic.

3

Are there any pins damaged at EMS ECU Connector

Replace the

connector or wiring

harness

Go to Next Step

4

Are there any pins backed out from the EMS ECU

Connector

Rectify/Replace

Connectors

Go to Next Step

6

Check whether any of the EGR valve position sensor pins

(A040, A079, and A078) are short-circuited to Battery /

Ground.

Rectify the wiring

Harness

Connections

Go to Next Step.

7

Check whether the EGR valve is fouling with any other

component

Remove the fouling

Go to next step

8

Check whether the EGR valve is physically damaged

Call hot line for

assistance

Go to next step

9

Fault Persists.

Call Hotline

Repeat the above

steps for re-

confirmation

DTC’s confirmation:

After rectification, Test Drive the vehicle for 2 KM and ensure that no DTC’s are logged in ECM.

Incase EGR valve is needed to be replaced, then open the Component Replacement Tab and execute below routines:

“EGR high pressure offset reset and activation of the learning ($ 02 0F)”

“EGR High Pressure DC Motor Test”