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Q501 4 Cylinder MT Application

DTC Troubleshooting Data

Version: 0.1

Date: 21-Sep-2018

Prepared By: Mithi Prasad, Sarang Kulkarni, Manish Gupta

Checked By: Yogesh Jadhav

Approved By: Satish Kumar P

Page: 631 of 1052

Copyright ©

TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without the consent of author.

P24C2-62: Exhaust Gas Temperature Measurement System – Multiple Sensor Correlation Bank 1 – Exhaust gas

temperature for cold start condition 2 (signal compare failure)

Overview:

DTC Description (User Friendly)

Exhaust gas temperature for cold start condition 2 (signal compare

failure)

ECU Pin Number

K047, K050, A056, A055, A075, A074, A013, A012.

Customer Symptom

MIL ON, CEL OFF. Torque Reduction active, DPF Regeneration

Off.

Fault Effects (On Vehicle)

Torque Reduction Active.

Lamp Status (If Any)

MIL ON, CEL OFF.

Fault Detection Condition (Root cause)

If No exhaust temperature sensor detects non plausibility with all

other exhaust temperature sensors and non plausibility is detected

between few sensor and it not clear which sensor is wrong

Normal Operating Condition

No fault

Probable Trouble Area

Wiring Harness connections between Exhaust Temperature

sensors (T3 /T4 / T5 / T6 Sensor) and EMS ECU

T3/T4/T5/T6 Temperature sensors

Engine Management System

Healing Condition

Rectify the error

Clear through diagnostic tool

Ignition OFF & ON

Component Details:

The sensor is based on a PTC sensitive element, placed inside the sensor body; the resistance decreases/increase as

the air temperature increases, according to its specific characteristics. The PTC resistance value, in combination with

ECU interface, gives an output voltage proportional to temperature changes.

Preliminary Checks:

1. Check whether the customer voice / view about the issue is matching with the fault effects mentioned in above

Table. If yes, go ahead with next steps. If not, check for other DTC’s presence.

2. Check whether other customers report similar complaints earlier. If yes, perform the preliminary checks with

respect to earlier issue closure.

3. Check for damage of pins / back out of pins at ECU connector / Exhaust temperature sensor (T3/T4/T5/T6

Sensor) connector. If found, rectify.

4. Check the wiring harness connections between the Exhaust temperature sensor (T3/T4/T5/T6 Sensor) and EMS

ECU.

Trouble Shooting:

Step Checks

IF YES

IF NO

1

Check the Electrical Continuity between Exhaust

temperature sensor (T3/T4/T5/T6 Sensor) and EMS ECU.

For pin details, refer schematic section below.

Go to next step

Rectify the wiring

harness

connections as per

the circuit

schematic.

2

Are there any pins damaged at EMS ECU Connector

Replace the

Go to Next Step