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Q501 4 Cylinder MT Application

DTC Troubleshooting Data

Version: 0.1

Date: 21-Sep-2018

Prepared By: Mithi Prasad, Sarang Kulkarni, Manish Gupta

Checked By: Yogesh Jadhav

Approved By: Satish Kumar P

Page: 482 of 1052

Copyright ©

TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without the consent of author.

Trouble Shooting:

Step Checks

IF YES

IF NO

1.

Is the Inlet Air Circuit Clogged

Rectify / Replace the

Air inlet circuit

Go to Step 2

2. Are any of the faults of Boost pressure sensor

Rectify these faults

by following their

rectification

procedure3

Go to step 3

3

Is there any rust/oxidization observed on Sensor Terminals

Clean the Rust or

repair or replace

Go to step 4

4

Is there wiring harness electrical continuity between ECU

pin A96, Boost pressure Sensor connector pins 4.

Go to Step 5

Establish continuity

by rectifying

harness

connections as per

the circuit

schematic

5

Are there any pins damaged at Sensor/EMS ECU

Connector

Replace the

connector or wiring

harness

Go to step 6

6

Are there any pins backed out from the Sensor/EMS ECU

Connector

Rectify/Replace

Connectors

Go to Step 7

7

Is Sensor Supply pin A96, Short circuited to GND

Repair the harness

as per the schematic

Go to Step 8

8

Is Sensor Signal Pin A61, Short circuited to GND

Repair the harness

as per the schematic

Go to Step 9

9

Is sensor physically Damaged

Replace Sensor

Go to Step 10

10 Is the VGT valve / EGR valve mechanically damaged

Rectify/Replace the

VGT valve

Go to step 11

11 Is the Turbo charger physically damaged

Rectify/Replace the

turbo charger

Go to step 13

12

Check boost pressure supply (+5V) pin A38 short to supply

or open circuit.

Check boost pressure ground open circuit

Repair the harness

as per the schematic

Go to step 13

13 Fault Still Persists?

Call Hotline.

Follow the steps

again for

reconfirmation

DTC’s confirmation:

After rectification, Test Drive the vehicle for 2 KM and ensure that no DTC’s are logged in ECM.