AIR CONDITIONING
CONTENTS
11.1 PRECAUTION............................................................................................................................ 1.
11.2 TECHNICAL SPECIFICATIONS ............................................................................................... 2.
11.2.1 TIGHTENING TORQUES.......................................................................................................... 3.
11.3 DIAGNOSIS............................................................................................................................... 7.
11.4 MAINTENANCE; INSPECTION; AND TEST............................................................................ 9.
11.4.1 AC PERFORMANCE TEST....................................................................................................... 9.
11.5 SERVICING PROCEDURE FOR BEHR................................................................................... 9.
11.5.1 BOWDEN CABLE SERVICING ................................................................................................. 9.
11.5.2 REMOVAL AND REFITMENT OF CABLE FROM HVAC........................................................ 10.
11.5.3 REMOVAL OF WIRING HARNESS CONNECTORS FROM CONTROL PANEL................... 10.
11.5.4 SERVICING OF BLOWER ASSEMBLY .................................................................................. 11.
11.5.5 SERVICING OF HEATER ASSEMBLY ................................................................................... 11.
11.5.6 SERVICING OF FILTER.......................................................................................................... 12.
11.5.7 SERVICING OF KINEMATIC................................................................................................... 13.
11.5.8 RESISTER SERVICING .......................................................................................................... 14.
11.5.9 SERVICING OF THERMOSENSOR....................................................................................... 14.
11.5.10 SERVICING OF CONDENSOR............................................................................................... 15.
11.6 SERVICING PROCEDURE FOR SUBROS ............................................................................ 17.
11.6.1 REMOVAL AND REFITMENT OF CABLE FROM HVAC........................................................ 17.
11.6.2 REMOVAL OF WIRING HARNESS CONNECTORS FROM CONTROL PANEL................... 18.
11.6.3 SERVICING OF BLOWER ASSEMBLY.................................................................................. 18.
11.6.4 SERVICING OF HEATER ASSEMBLY................................................................................... 19.
11.6.5 SERVICING OF FILTER.......................................................................................................... 19.
11.6.6 SERVICING OF KINEMATIC OF AIR MODE.......................................................................... 20.
11.6.7 RESISTER SERVICING.......................................................................................................... 21.
11.6.8 SERVICING OF THERMOSENSOR....................................................................................... 21.
11.6.9 SERVICING OF CONDENSOR............................................................................................... 22.
11.7 SCHEMATIC DIAGRAM OF AC CYCLE................................................................................ 24.
11.8 LAYOUT OF AC SYSTEM (BEHR)......................................................................................... 25.
11.9 MAIN PARTS OF AC SYSTEM................................................................................................ 26.
11.10 HVAC CONTROL..................................................................................................................... 28.
11.11 EXPLODED VIEW.................................................................................................................... 30.
11.11.1 EXPLODED VIEW OF HAVC(BEHR)....................................................................................... 30.
11.11.2 EXPLODED VIEW OF HAVC(SUBROS IF FITTED)................................................................ 31.
11.12 DISCHARGING OF SYSTEM................................................................................................... 32.
11.13 SYSTEM CHARGING AND EVACUATION ............................................................................. 33.
11.14 FLUSHING THE A/C SYSTEM FOR CONTAMINATION OF LUBRICATING OIL ................. 36.




