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ENGINE 1.3 QUADRAJET (75PS)

72

3. Assemble intank fuel pump to fuel tank carefully.

Tighten the screw to tightening torque 0.8 - 1.0

kgm.

4. Assemble delivery and return fuel lines on to the

appropriate port/pipe.

5. Connect unit electrical connector to tank pump.

6. Fill the tank with fuel.

7. Connect the battery.

8. Start engine and check each joint of fuel system

for leakage. Rectify if necessary.

D) FLUSHING FUEL TANK

CAUTION :

Any repair on fuel tank using external

heat or flame may result in explosion causing

personal injury or damage.

Do not allow water to remain inside fuel tank after

washing. This will cause corrosion inside fuel tank.

Use shop cotton cloth for tank cleaning. Do not use

cotton waste.

1. Remove fuel t ank from the vehicle. Refer

procedure as mentioned for fuel tank removal.

2. Remove all hoses from fuel tank.

3. Shift the tank to flushing area.

4. Fill tank with 5-6 liter of warm water or normal tap

water and rinse rigorously for 2 minutes and drain

the water either through filler pipe or breather pipe.

Repeat this procedure until inside of tank is clean.

Replace the fuel tank if it is rusty from inside.

5. Completely flush out remaining water af ter

washing.

WARNING:

Do not allow water to remain inside fuel tank after

washing. This will cause corrosion inside fuel tank.

Use shop cotton cloth for tank cleaning. Do not use

cotton waste.

FUEL TANK ASSEMBLYAND REINSTALLATION:

1. Assemble fuel tank on the vehicle. Tighten the

fuel tank mounting screw to tightening torque 2.2

kgm.

2. Connect fuel breather hose and fuel filler hose to

fuel tank.