ZEST/BOLT

ENGINE 1.3 QUADRAJET (75PS)

9. Use an appropriate graduated measuring tool (1a)

to measure the clearance indicated by the plastic

gage (1b). The clearance should be within the

limits of 0.030 mm ~ 0.062 mm.

NOTE :

Check one journal at a time, without rotating the

crankshaft.

If the clearance is outside of the tolerance, replace

the connecting rod half-bearings with ones of the

correct size and category.

12.Fit the crankshaft rear oil seal (1a) using the

tool

(1b)

287158900670

(Fitting Tool).

13.Rotate the engine through 180° on the overhaul

stand.

14.Place the starter motor in its housing and secure

it tightening the M8 bolt s to the recommended

torque of 2.25 ~ 2.75 Kg-m

15.Place the separator condensed oil manifold in its

housing and secure it by tightening the M6 bolts

to the recommended torque of 0.8 ~ 1.0 Kg-m .

16.Place the alternator-power steering pump mounting

in its housing and secure it tightening the

(M8x1,25x45) bolts to the recommended torque of

2.0 ~ 2.2 Kg-m

17.Place the alternator in position and secure it

tightening the (M8x1,25x85) bolts to the

recommended torque of 2.0 ~ 2.2 Kg-m.

18.Place the power steering pump in its housing and

tighten the bolts.

19.Refit the engine oil pipe in its seat on the crankcase

and secure with the connectors.

20.Place the air conditioner compressor mounting in

its housing and secure it tightening the

(M8x1,25x35) bolts to the recommended torque

of 2.0 ~ 2.4 Kg-m.

21.Place the air conditioning compressor in it s

housing and secure it tightening the (M8x1, 25x80)

bolts to the recommended torque of 2.0 ~ 2.4 Kg-

6. Refit the connecting rod cap assemblies (1a) in

their seats with upper connecting rod bearing

halves using tool (1b).

7. Tighten the connecting rod cap M8 bolt s (2a) to

the recommended torque of 1.9 ~ 2.1 Kg-m and a

tighten using the angular tightening tool (2b) to

40° +/- 2°.

8. Remove the bolts and remove the connecting rod

caps with the half-bearings fitted previously.

10.Fit the connecting rod caps permanently by

tightening the bolts as shown previously.

11 Remove the

tool 287158900628 (Flange).