Nexon AMT Routine Procedure for Component replacement
Version: 2.0
Date: 15-Oct-17
Author:
Suraj / Anupama Gore
Page: 3 of 18
Copyright ©
TATA MOTORS Ltd.
This document must not be used in any way, such as copying and redistributing to third parties, without the consent of author.
Table of Contents
1
Document Scope....................................................................................................................................... 4
2
Intended Audience.................................................................................................................................... 4
3
Terminologies ........................................................................................................................................... 4
4
Confidentiality........................................................................................................................................... 4
5
Contacts at Tata Motors ........................................................................................................................... 4
6
Routine Procedure for Component Replacement .................................................................................... 5
6.1
Matrix of Routine Procedure for Component Replacement ............................................................5
6.2
Routine Procedure for TCU replacement .........................................................................................6
6.3
Routine Procedure for Actuation system replacement ....................................................................7
6.4
Routine Procedure for Gear Box replacement .................................................................................8
6.5
Routine Procedure for Pump/Accumulator/Clutch Actuator Replacement.....................................9
6.6
Routine Procedure for Valve bock and TCU replacement ..............................................................10
6.7
Routine Procedure for Clutch Sensor replacement ........................................................................11
6.8
Routine Procedure for Clutch replacement....................................................................................12
6.9
Routine Procedure for Primary shaft speed sensor replacement ..................................................13
6.10 Routine Procedure for Rubber Bellow replacement ......................................................................14
6.11 Routine Procedure for Reservoir replacement...............................................................................14
6.12 Routine Procedure for Gear Shift Lever replacement ....................................................................15
6.13 Routine Procedure for Electric Motor replacement .......................................................................15
6.14 TCU programming (Flashing) ..........................................................................................................16
6.15 Routine Procedure for AMT Kit replacement .................................................................................17




