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TA65 Star AMT
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38. Remove reverse idler gear assembly.
39. Remove the adaptor part no. 2702 5890 2611
for locking input shaft. Tap the input shaft
gently from the spline end also top the lay
shaft.
40. Pry out the input shaft, and lay shaft along
with shifter shaft assembly from the clutch
housing.
41. Remove the differential assembly along with
the oil seal and taper roller bearing from the
housing front.
42. Remove the input shaft cover by removing M6
* Mounting Bolts.
43. Try out the oil seal from the cover (if
damaged) and
replace it with new one.
44. Remove the plastic bushes at both ends of
clutch release fork and remove the clutch
release shaft from inside.
45. Remove oil seals of drive shaft from
differential housing.
Replace it with a new
one while assembling.
46. Remove bearing outer races of differential
side bearing along with shims. Ensure that
outer races are not interchanged.
NOTE: SHIMS SHOULD NOT BE REUSED.
NOTE:
1. Apply anabond 112 on threads of all fasteners
2. Apply RTV silicon liquid gasket anabond 676
on housing interface.
3. The chips collected by magnetic drain plug,
are to be removed at the time of every oil
change.
4. Keep inner and outer races of taper roller
bearing in sets.
5. Use sealing anaerobic compound for all oil
seals outer diameter.
6. For oil seals of input drive shaft and bellows
use anabond 112.