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1.2L REVOTRON ENGINE
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8. Assemble connecting rod.
NOTE
Ensure that the arrow mark on the piston
crown is facing the left of technician and
connecting rod notch is on the opposite
side of arrow mark while assembling the
piston connecting rod assembly.
9. Using suitable pliers, insert piston pin round
wire circlip.
10. Follow the same procedure to assemble the
remaining two pistons.
NOTE
Turn the crankshaft and bring 1-4 crankpin
journals to top most position (TDC) on to
which connecting rod with piston are to be
fitted.
11. Fix the connecting rod shell.
12. Apply oil on piston rings, cylinder bores and
bearing shells.
13. Lower piston connecting rod assembly upto
piston rings into cylinder bore with arrow on
piston crown pointing towards timing belt side.
14. Clamp piston ring compressor over piston
rings to slide inside the cylinder bore.
15. Lower piston gradually inside cylinder bore
using wooden handle or mallet till connecting
rod locates on crank pin journal. Slowly
rotates crankshaft simultaneously pushing
piston till crank pin journal reaches BDC
position.
16. Assemble the piston assembly in to the
cylinder block using wooden handle of the
mallet.