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ENGINE

95

12. Take out the timing belt.

13. Remove the auto tensioner and replace it with

a new one during re-fitment.

NOTE

Ensure that every time the timing belt is

replaced, auto tensioner is to be replaced

with a new one.

Do not remove any of the special tools.

Inspection :

Inspect the Timing belt for wear, cracks

and signs of failures. Replace if required or

replace at recommended interval.

Inspect tensioner mounting face on

cylinder head and idle mounting spacer surface

on cylinder block and ensure that the face is not

damaged and is clean.

G. Fitment of Timing Belt :

1. Ensure Assembly oil pump and water pump

are fitted properly.

2. Install Crankshaft pulley on crankshaft front

end with woodruff key and Friction plate.

3. Install spacer (for idler) and idler on the block.

4. Rotate Crankshaft to bring piston in cylinder

no.1 to TDC position. Lock flywheel in this

position using flywheel locking pin (Part no

.

2870 5890 06 01

)

.

5. Install FIP gear on pump and tighten the gear

in position, with specified torque (6.6±0.5

Kgfm)